I'm getting some garble in my MIME headers when the subject is over 75 chars. When the line break is encoded in the header there is an extra line break that is invalid.
Some email gateways are bouncing the email with a "Malformed MIME field: ?= =?utf-8?Q?SUBJECT?=" error.
Does anyone have any experience with utf-8 problems sending emails with CodeIgniter?
-snip-
Return-Path: ***
Subject: =?utf-8?Q?SUBJECT_LINE <--
?= <-- Problem in Subject header
=?utf-8?Q?SUBECT_LINE_2?= <--
To: ***
Reply-To: ***
-snip-
Update: This has nothing to do with gmail smtp. I have rewritten the question in the hope that it will help someone out in the future.